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#287767 - 04/05/07 10:46 PM 01 Yz125 fouling plugs every 10 min!!
WeTDrEaM Offline
New Member

Registered: 04/05/07
Posts: 6
I have a 2001 Yz125. Bike is completely stock with the exception of a FmF Turbine core silencer. Bike has been fouling plugs every 10 minutes of riding. Jetting is all stock. I just got done rebuilding the entire engine. New piston set, gaskets, crank seals and all other engine seals were replaced as I thought the engine was consuming the cank oil. Just started the bike up and took it for the first ride after the rebuild. Fouled the plug after about 10 minutes. Install a new plug and it will start right back up and run for another 10 and die??!! I've checked to see if it's loosing spark right after it diesand it has spark but only on a new plug soit is definetly fouling it out. Any ideas??

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#287768 - 04/05/07 11:46 PM Re: 01 Yz125 fouling plugs every 10 min!! [Re: WeTDrEaM]
SBR_Racing Offline
Gang Member

Registered: 03/18/06
Posts: 248
Loc: Aransas Pass, near Corpus Chri...
Did you do a crank case leak test? Did you use a good crank case sealant?
_________________________
XR650L
KXF 250
KLX 110
KX 65
85cc Blaster
KFX450
1976 KAWASAKI BX100 MOTOBIKE





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#287769 - 04/06/07 12:09 AM Re: 01 Yz125 fouling plugs every 10 min!! [Re: SBR_Racing]
Gittinair Offline
Gang Member

Registered: 02/27/06
Posts: 57
Loc: Capital 'o Tx
Raise the needle clip a notch and install a smaller main jet.....it worked on my '01 YZ 125 with a similar problem.
_________________________
'06 KX450F (schweet!) '04 KX250F '01 FZ1 "My tattoos are temporary and they look like bruises."

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#287770 - 04/06/07 12:16 AM Re: 01 Yz125 fouling plugs every 10 min!! [Re: Gittinair]
Maddog Offline
Veteran Lunatic

Registered: 01/07/01
Posts: 1642
Loc: Austin,Texas
I know this is obvious, but the air filter is clean and your pre-mix isn't too rich, right?

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#287771 - 04/06/07 01:25 AM Re: 01 Yz125 fouling plugs every 10 min!! [Re: Maddog]
WeTDrEaM Offline
New Member

Registered: 04/05/07
Posts: 6
In reply to:

Did you do a crank case leak test? Did you use a good crank case sealant?




I did not do a leak down test. It is doing the same thing before and after the engine rebuild with the new crank seals. The sealant is good quality as I have used it on many other motors with no problems.

In reply to:

Raise the needle clip a notch and install a smaller main jet.....it worked on my '01 YZ 125 with a similar problem.




I'm almost positive it is not the jetting. It will do this if it is 70 degrees outside or 20 like it is now!?

In reply to:

I know this is obvious, but the air filter is clean and your pre-mix isn't too rich, right?





Air filer was just cleaned and was clean before it was cleaned! For breakin it is at 32:1 with Super M. Otherwise I run Amsoil at 40:1.

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#287772 - 04/06/07 01:00 PM Re: 01 Yz125 fouling plugs every 10 min!! [Re: WeTDrEaM]
Dr_D Offline
Veteran Lunatic

Registered: 08/26/03
Posts: 1769
Loc: Cleburne, TX 76033
Good Money says is it is the Jetting, way too rich, I had the same problem with my RM125
_________________________
CR 250R #39 - Papabear (Dr D) RM 125 #--- MamaBear (Cheryl) RM 250 #203 - Billy Bear (Billy) Grandson Bear "Hayden Keller" 2022 MX-Champion Life Is Too Short - Go Riding!

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#287773 - 04/06/07 05:31 PM Re: 01 Yz125 fouling plugs every 10 min!! [Re: WeTDrEaM]
wheelking1 Offline
Gang Boss

Registered: 02/06/06
Posts: 77
KEEP IT IN THE POWER BAND, dont granny it around the yard....lol :}}}}

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#287774 - 04/06/07 06:09 PM Re: 01 Yz125 fouling plugs every 10 min!! [Re: WeTDrEaM]
oldnewbie Offline
Gang Daddy

Registered: 05/29/05
Posts: 497
Loc: Andice, Tx.
In reply to:

I have a 2001 Yz125. Bike is completely stock with the exception of a FmF Turbine core silencer. Bike has been fouling plugs every 10 minutes of riding. Jetting is all stock. I just got done rebuilding the entire engine. New piston set, gaskets, crank seals and all other engine seals were replaced as I thought the engine was consuming the cank oil. Just started the bike up and took it for the first ride after the rebuild. Fouled the plug after about 10 minutes. Install a new plug and it will start right back up and run for another 10 and die??!! I've checked to see if it's loosing spark right after it diesand it has spark but only on a new plug soit is definetly fouling it out. Any ideas??




Mine did the same thing and I ended up replacing the choke.....who'd a thunk it? What plug are you running?
_________________________
WORK HARDER!!! Millions on welfare are counting on you.
Round Rock Plumber

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#287775 - 04/07/07 01:19 AM Re: 01 Yz125 fouling plugs every 10 min!! [Re: oldnewbie]
WeTDrEaM Offline
New Member

Registered: 04/05/07
Posts: 6
In reply to:

In reply to:

I have a 2001 Yz125. Bike is completely stock with the exception of a FmF Turbine core silencer. Bike has been fouling plugs every 10 minutes of riding. Jetting is all stock. I just got done rebuilding the entire engine. New piston set, gaskets, crank seals and all other engine seals were replaced as I thought the engine was consuming the cank oil. Just started the bike up and took it for the first ride after the rebuild. Fouled the plug after about 10 minutes. Install a new plug and it will start right back up and run for another 10 and die??!! I've checked to see if it's loosing spark right after it diesand it has spark but only on a new plug soit is definetly fouling it out. Any ideas??




Mine did the same thing and I ended up replacing the choke.....who'd a thunk it? What plug are you running?




Running a BR9ES. I was thinking that the choke might be the problem but was unsure. I don't see how it could be the jetting. It was almost 70F here a few days back and it was doing this. It is now 25 degrees F and it will still foul out a plug in 10 minutes or less and up until it does it the bike seems to be running as normal. If it was the jetting the colder temp would keep the plug alive longer. It just goes from fine to dead that fast??

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#287776 - 04/07/07 08:24 AM Re: 01 Yz125 fouling plugs every 10 min!! [Re: WeTDrEaM]
SBR_Racing Offline
Gang Member

Registered: 03/18/06
Posts: 248
Loc: Aransas Pass, near Corpus Chri...
In my opinion, I'll bet you have a vacuum leak somewhere. Maybe in the intake manifold somewhere, Check the gaskets or check or cracks in manifold itself. Check cylinder base gasket too. You really need to do a crank case leak test too.

What kind of condition is the carb in? You can try and lower the needle, readjust the float, and readjust the idle air screw. You also may want to open up the carb and check the condition of the metering valve connected to the float. If the meter valve is all metal check for any groves, if it's rubber tips then you should replace it ASAP anyway.

Once you've check these things above,, get three new spark plugs,, then start the bike up, ride it around at low speed under half throttle,,, take that plug out and mark it low speed,,, then mid throttle,,,,,,, then full throttle. Now after that compare the three plus and see which are fouled.

If the low range is fouling worse that the top then most likely it's a carb, and maybe a vacuum leak still. (check to make sure the vent lines on the carb are in good shape and are lower that the carb it's self, also check the top of the carb there can't be any leaks up there either.

If the mid speed plus is fouling worst then your carb is out of adjustment, reeds maybe bad or carb it's self maybe warn out. (check all the seating surfaces in the carb. take out the idle air screw and check for wear as well as the idle screw, and the meter valve surfaces.)

If the high speed is fouling worst then your carb my still be out of adjustment, worn-out or reeds are bad, You may also have a ignition problem too, if your not getting good spark then it'll foul plugs in all ranges. check the coil and stator.

Quote:: It just goes from fine to dead that fast??

This might indicate a bad ignition, check that the coil is rust free and sand off and rust on the frame, check the mounting surfaces of the stator for a good ground

_________________________
XR650L
KXF 250
KLX 110
KX 65
85cc Blaster
KFX450
1976 KAWASAKI BX100 MOTOBIKE





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